MEC PROVIDES TOTAL AUTOMATIC LOADING AND WEIGHING SYSTEM SOLUTION FOR

  • Clinker
  • Cement
  • Fly Ash
  • Alumina
  • Coal
  • Sulphur

Clinker Loading and Weighing System

  • Loading into Open Trucks / Loading into Open Railway Freight Wagons
  • Capacity – 100 to 600 tph per loading line
  • System with Gates, Dust Collector, Dustless Loading Chutes and Weighing System (Pre-weighing thro’ Bin or hopper / Post-weighing thro’ Weighbridge)
  • Rail Cum Truck Weighbridge for facilitating loading and weighing of Wagons / Trucks.
  • Simultaneous loading and Weighing of Two / Three / Four or more wagons available based on total loading time available for a rake.

Bulk Cement Loading and Weighing System

  • Loading into Closed Trucks / Loading into Closed Railway Freight Wagons
  • Capacity – 100 to 400 tph per loading line
  • System with Gates, Air Slides, Blower & Accessories, Dust Collector, Dustless Loading Chutes and Weighing System ( Pre-weighing thro’ Bin or hopper / Post-weighing thro’ Weighbridge)
  • Rail Cum Truck Weighbridge for facilitating loading and weighing of Wagons / Trucks.
  • Simultaneous loading and Weighing of Two / Three / Four or more wagons available based on total loading time available for a rake.

Fly Ash Loading and Weighing System

  • Loading into Closed Bulkers
  • Capacity – 100 to 400 tph per loading line
  • System with Gates, Dust Collector, Dustless Loading Chutes and Weighing System ( Pre-weighing thro’ Bin or hopper / Post-weighing thro’ Weighbridge)
  • Two / Three / More loading line based on requirement

Alumina Loading and Weighing System

  • Loading into Specific Closed Railway Freight Wagons
  • Capacity – 150 to 600 tph per loading line
  • System with Gates, Air Slides, Blower & Accessories, Dust Collector, Dustless Loading Chutes and Weighing System ( Pre-weighing thro’ Bin or hopper / Post-weighing thro’ Weighbridge)
  • Simultaneous loading and Weighing of Two / Three or more wagons available based on total loading time available for a rake.

Coal Loading and Weighing System (Rapid Loading and Pre-weighing system)

  • Loading into Open Railway Freight Wagons in Inmotion
  • Capacity – 3000 to 4000 tph per System or per Wagon
  • System with Hydraulically Operated Gates and Pre-weighing System
  • Loading of one rake of 58 Wagons will be done about an hour

Truck Weighbridge

  • Capacity - 20 t to 60 t
  • Electronically Operated
  • Pitless / Pit type
  • 6X3, 7X3, 9X3, 10X3, 12X3, 14X3, 15X3,16X3, 18X3 & 20X3 M

Dumper Weighbridge

  • Capacity – 40 t to 120 t
  • Electronically Operated
  • Pitless / Pit type
  • 9x4.5, 9x6, 12x4.5, 14x3.5, 16x3.5, 20x5 m

Industrial Platform Scales

  • Capacity - 100 to 20 t
  • Electronically Operated
  • Portable Scale – 0.3X0.3 M to 1X1 M - 100 kgs to 1 t capacity
  • Pitless / Pit type Scales – 1 t to 25 t capacity, size – 1x1m to 3x3 m

Tank / Hopper Weighing System

  • Capacity – 1 t to 100 t
  • Electronically Operated
  • On the Ground / Above the ground/With Live & Dummy Loadcells for Powder / Liquid weighing

All other Non-std sizes of Products will be designed and supplied on request

MAIN FEATURES OF MEC MAKE WEIGHING SYSTEM

Weighbridge Structure

  • Designed with enough safety margin over the rated capacity
  • Floating type steel deck
  • Deck plate will be 8 mm thick IS 2062 with anti-skid arrangement
  • With bumper bolt arrangement

Weighing Electronics - MEC WB Series

  • Unique feature of Transferring transaction details ( Weigh bill data) on the serial port to a host device.
  • Possible to detect unloading / excess loading
  • Zero Inter lock facility
  • With Three serial ports

Loadcells

  • Designed exclusively for heavy duty scale and dusty environment.
  • Low creep and fast return to zero.
  • Excellent Linearity and repeatability.
  • Inbuilt Surge voltage / Lightning protection.
  • Insensitive to extraneous forces unlike Compression loadcells.
  • Meets IP 68 Protection standards
  • Sensitivity : 3 mv/v
  • Safe over load - 150 %

Loadcell Mounting Assembly

  • Unique arrangement
  • Resolves side loads
  • Weighbridge Slides on the assembly

No requirement of Check Rods

  • Because of the selection of Loadcells and Mounting assembly.

VALVES

Flapper Valves

  • Single Flapper, Double Flapper
  • Size - 150 to 1000 mm
  • For Normal / High Temperature Application till 1200 deg ‘C’

Dozing Valves

  • Rectangular / Circular
  • Size - 150 mm to 600 mm
  • Regulating / On & Off Operation

Knife Gate Valves

  • Shape - Circular / Square / Rectangular shapes
  • Size - 50 mm to 1200 mm size
  • Regulating / On & Off Operation

Rotary Air Lock Valves

  • Shape - Rectangular / Circular
  • Size - 150 mm to 800 mm size

GATES

Rolling Slide Gates

  • Mounting - Horizontal / Vertical
  • Size - 150 mm to 1525 mm
  • Sealing - 100 % Tight sealing based on requirement / application
  • For Normal / High Temperature Application (till 1200 deg ‘C’ )
  • With Rack & Pinion arrangement based on requirement

Clamshell Gate

  • Conventional Type – Simplex / Duplex type
  • Dustless Clamshell Gate for Clinker application
  • Shape - Rectangular / Square
  • Size - 300 mm to 1500 mm
  • Regulating / On & Off Actuation

Diverter Gate

  • Type – Single Blade Diverter Gate , Offset Blade Diverter Gate
  • Two Way Rolling Blade Diverter Gate & Three Way Diverter Gate
  • Shape - Square / Rectangular shapes
  • Size - 150 mm to 1525 mm size
  • Regulating Operation for Rolling Blade gate / On & off Operation

* Gates and Valves Will be supplied with Manual / Pneumatic / Electrical / Hydraulic Operation

Pin / Rod Gates

  • Type – Single / Double rod arrangement
  • Size - 150 mm to 1525 mm

AIR SLIDES WITH BLOWERS

  • Application – For Powder material Cement / Fly Ash / Ground Raw Meal
  • Size - 150 mm to 600 mm
  • Sealing - 100 % Tight sealing based on application
  • Additional Accessories – Blowers, Butter Fly Valves, Shut Off Gate, Flow Control Gate, Diverter gates, Discharge Chutes & Junction Boxes with Pipe lines and fittings

FLOW DIVIDER

  • Application – For Diverting materials in Mines
  • Size - 750 mm to 1500 mm
  • Operation : Electrical / Pneumatic

    • TELESCOPIC CHUTES

    • Application – For Static / Inmotion Loading
    • Shape - Square / Rectangular shapes
    • Size - 150 mm to 1500 mm
    • Additional Accessories – Transition, Gates and Weighing System

    DUSTLESS LOADING CHUTES

    • Application – For Static Loading
    • Operation - Manual / Pneumatic / Electrical
    • Capacity - 100 to 720 Cfm
    • Additional Accessories - Transition, Gates, Dust Collectors and Weighing System

    DUST COLLECTORS

    • Type : On Line Dust Collectors / External Dust Collectors
    • Capacity - 700 to 15000 cum/hr
    • Sealing - 100 % Tight sealing based on application
    • Additional Accessories - Transition, Gates, Dustless Loading Chutes, and Weighing System

    SWING CHUTE WITH FLOW CONTROL UNDER CUT GATE

    • Application – For Static Loading / Inmotion Loading
    • Operation - Pneumatic / Electrical / Hydraulic
    • Size - 450 to 1525 mm
    • Additional Accessories - Transition and Weighing System

    * All other Non-Std sizes of Products on request